TYGConsulting
Industry 01

Manufacturing

ERP and digital transformation for discrete, process, and mid-market manufacturers.

Manufacturing organizations carry decades of accumulated systems debt — MES, PLM, SCADA, legacy ERP, and shadow spreadsheets that nobody owns. Replacing or modernizing any of it without disrupting production is a real engineering challenge.

TYG Consulting brings senior practitioners who understand discrete, process, and mixed-mode manufacturing operations — from planning and execution through quality, maintenance, and supply chain.

The Real Challenges

What we see in manufacturing

01

Aging ERP and shop-floor integration

Legacy SAP ECC or older Microsoft Dynamics environments tied to MES, SCADA, and barcode systems through fragile interfaces. Modernization without halting production is the actual problem.

02

Supply chain visibility and resilience

Multi-tier supplier dependencies, demand volatility, and inventory carried in too many places. End-to-end visibility is the prerequisite to any optimization.

03

Industry 4.0 ambitions, year-three frustration

IoT pilots, AI quality inspection, predictive maintenance — most stall between pilot and scale because the underlying data and process maturity is not in place.

04

Cost-to-serve and margin pressure

Mid-market manufacturers are squeezed by larger competitors, commodity pricing, and rising input costs. Operational efficiency is no longer optional.

How We Help

Our work with manufacturing clients

  • S/4HANA and Dynamics 365 implementations and migrations designed around your manufacturing model — discrete, process, mixed-mode, ETO, or MTO.
  • Plant-floor integration architecture (MES, SCADA, OT-IT) designed for resilience and observability.
  • Sales & Operations Planning (S&OP) process design and supporting toolset implementation.
  • Industry 4.0 program design — moving from pilot to scaled deployment for IoT, predictive maintenance, and quality analytics.
  • Procure-to-pay and supplier collaboration improvements, often the highest-ROI process to attack first.